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Expert Guidance on Hot Air Furnace Installation, Service & Central Air Conditioning

High-Speed Air Ducting Systems

Small-duct, high-velocity (SDHV) systems deliver whole-home comfort through 2"–3" flexible ducts — the ideal retrofit solution for older Maine homes without existing ductwork.

What Is a High-Speed Ducting System?

A small-duct, high-velocity (SDHV) system — also called a high-speed air system — uses a specialized air handler that moves air at much higher velocity than conventional systems. Instead of large rectangular ducts and 6" branches, SDHV systems use 2" or 3" flexible tubing and small circular outlets (about the size of a CD) to deliver conditioned air at 1,000–2,500 feet per minute. This high-velocity jet creates an "aspiration" effect, pulling room air into the stream and rapidly mixing the air in the space — virtually eliminating hot and cold spots.

SDHV systems are manufactured by several companies, with Unico, SpacePak, and Hi-Velocity being the most well-known brands in the Northeast market. While the system brand determines the air handler and duct kit specifications, the principles are universal.

Why Choose High-Speed Ducting?

Retrofit-Friendly

This is the primary reason SDHV systems are chosen in Maine. Older homes — Victorian, Cape Cod, antique farmhouses — often have no existing ductwork and no easy way to run large conventional ducts. A 2" flex tube can be snaked through a 2.5" hole drilled through studs and plates, run inside walls, under floors, and through closets and knee walls without opening up large sections of the structure. In many old-house retrofits, SDHV is the only practical way to add central heating and air conditioning.

Superior Dehumidification

SDHV systems with central A/C remove significantly more humidity from the air than conventional systems. The high velocity and specialized coil design achieve a longer refrigerant contact time with the air, pulling out more moisture per ton of cooling. This matters in Maine's humid summers.

No Bulky Ducts

Conventional ductwork dominates basement ceilings and can require soffits or dropped ceilings in living areas. A 2" SDHV tube disappears into a wall or floor, and the 2.5" round outlets can be placed inconspicuously in walls, floors, or ceilings.

How the System Works

A high-static-pressure air handler (purpose-built for the system brand) connects to an insulated, flexible supply plenum — a larger 7" or 10" trunk tube — that runs through the home. Small 2" or 3" branch tubes tap off this supply plenum and run to each outlet. Return air flows through a conventional return duct or a series of return grilles back to the air handler. The air handler contains the heating coil (for hot water or electric) or connects to a furnace, plus an A/C coil.

Important: SDHV systems are designed as integrated systems. The air handler, supply plenum tubing, and outlet kits must be from the same manufacturer's system. Mixing components between brands or using standard flex duct will result in poor performance, noise, and potential system damage.

Pairing with a Hot Air Furnace

Some SDHV manufacturers offer systems that integrate directly with a gas or oil furnace as the heat source. In other configurations, the system uses its own electric or hydronic heat coil. When paired with an oil or propane furnace:

Outlet Placement

SDHV outlets are small — typically 2" diameter — and must be placed to maximize the aspiration/mixing effect:

Return Air

Return air for SDHV systems is typically handled through one or two centrally located return grilles — often at high-wall or ceiling level. The return duct is usually a conventional 6"–8" round duct or a single large rectangular duct. Because SDHV systems operate at higher static pressures, undersizing the return is particularly penalizing — always size returns generously.

Installation Steps

Step 1

System Design & Outlet Layout

The SDHV manufacturer or their representative performs a heat load calculation and determines outlet quantities and locations for each room. Each brand has specific design software. This step is mandatory — improvised layouts result in noisy, unbalanced systems.

Step 2

Install the Air Handler

Place the air handler in a mechanical room, closet, basement, or attic. It can be oriented horizontally or vertically (most units are flexible). Connect the heat source (furnace heat exchanger, electric coil, or hydronic coil) and A/C coil per manufacturer specs.

Step 3

Route the Supply Plenum

The insulated flexible supply plenum (7" or 10" diameter depending on system size) runs from the air handler to the zone or zones being served. This plenum must be fully supported and not kinked. Keep it as short and straight as possible.

Step 4

Drill and Run Branch Tubes

Drill a series of 2.5" or 3.5" holes through studs, plates, and floor decking along the planned tube routes. Snake the 2" or 3" insulated branch tubes from the plenum through the home's cavities to each outlet location. These tubes can make bends and turns that conventional duct absolutely cannot.

Step 5

Install Outlets

At each outlet location, install the manufacturer's approved outlet kit — a small sheet metal collar, velocity reducer (if required), and the round outlet cover. Seal the collar to the wall or floor surface to prevent air bypass into the cavity.

Step 6

Install Return Air System

Run return duct from central return grille locations back to the air handler's return plenum. Seal all joints. The return is typically conventional 6"–10" round or rectangular duct.

Step 7

Balance and Commission

After startup, adjust the system's built-in balancing dampers (most SDHV systems include these in the branch fittings) to achieve even airflow at all outlets. Measure supply air velocity at each outlet and compare to the design specification. The high-velocity jets should be nearly equal throughout the home.

Noise Considerations

High-velocity systems generate more airflow noise than conventional systems. Most of this comes from the outlets, not the ductwork. Using the manufacturer's approved velocity-reducer fittings at outlets and ensuring the system is not over-pressurized will minimize noise. A well-designed and balanced SDHV system is no louder than a conventional forced-air system at the registers.

Fuel Supply

Maine Energy Services — oil and propane for SDHV-paired furnaces in Maine.

SDHV Installation

BRF Services — experienced in high-velocity system installation for Maine homes.